Treatment of spent pickling baths coming from hot dip galvanizing by means of an electrochemical membrane reactor

The performance of a one (OCR) and a two-compartment electrochemical reactor in the presence of a cation-exchange membrane (CEM) for the zinc recovery present in the spent pickling baths is analyzed in this paper under galvanostatic control. These solutions, which mainly contain ZnCl2 and FeCl2 in aqueous HCl media, come from the hot dip galvanizing industry. The effect of the applied current, the dilution factor of the baths and the presence or absence of initial cathodic zinc is also studied. For the 1:50 diluted spent bath, OCR experiments initially present higher values of the figures of merit than those obtained in the presence of the CEM since zinc is close to the cathode from the first electrolysis instants. However, at long electrolysis times, OCR presents zinc redissolution for all the current values tested due to the chlorine and iron presence close to the zinc deposits. In addition, the iron codeposition phenomenon is also observed in the OCR experiments when pH values are close to 2. On the other hand, CEM experiments become very similar to the OCR experiments at long time values since the CEM under these experimental conditions prevents zinc redissolution phenomenon and also iron codeposition.